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TRANSMISSION, SHIFT CAM AND SHIFT FORK
EC4H4801
Shift fork, shift cam and segment
1. Inspect:
● Shift fork 1
Wear/damage/scratches → Replace.
2. Inspect:
● Shift cam 1
● Segment 2
Bend/wear/damage → Replace.
3. Check:
● Shift fork movement
Unsmooth operation → Replace shift
fork.
NOTE:
For a malfunctioning shift fork, replace not only
the shift fork itself but the two gears each adja-
cent to the shift fork.
ASSEMBLY AND INSTALLATION
Transmission
1. Install:
● 5th pinion gear (25T) 1
● 3rd pinion gear (16T) 2
● Collar 3
● 4th pinion gear (20T) 4
● 2nd pinion gear (15T) 5
To main axle 6.
NOTE:
● Apply the molybdenum disulfide oil on the
4th and 5th pinion gears inner circumference
and on the end surface.
● Apply the molybdenum disulfide oil on the
2nd and 3rd pinion gears inner circumfer-
ence.