Star Trac TR 4500 Treadmill User Manual


 
Speed Troubleshooting
** CAUTION **
Running belt will
be moving at high
speed during
Step 1 & 3.
** CAUTION **
When checking
motor brushes
have the treadmill
turned off and
unplugged.
Note: Brushes
should show a
smooth pattern of
wear, cracks or
unusual wear will
cause motor to
jerk, replace if
brushes if neded.
Symptom:
Treadmill jerks or hesitates during operation.
1. Verify the running belt / drive belt are not loose or slipping.
Accelerate the running belt to 3.0 (5.0 kph). Stand on the side of the
treadmill, while grasping the handrails firmly, place one foot on the
running belt with a very sharp impact. Running belt should not stop,
instead slip for a split second forcing your foot back. Drive belt should
never stop rotating over the headroller during this procedure.
If running belt or drive belt appears loose, see page 4.26 in this section.
2. Verify motor brushes are making contact and are seated correctly.
Remove the motor brush cover, check brushes are seated correctly by
removing the brush clip and verify contact. See diagram A for removal
instructions.
Cleaning the motor armature with a commutator stone is highly recom-
mended to remove any possible carbon dust build up, causing the
the brushes to skip over resulting in a brief motor hesitation.
3. Adjust the IRCOMP potentiometer, located on the MCB, see diagram B.
Bring the treadmill to its minimum speed.
Stand on the running belt, if the belt feels jerky / hesitates adjust the
IRCOMP potentiometer until running belts feels smooth.
Symptom:
Treadmill hesitates during initial speed start-up.
1. Manually calibrate the minimum PWM as described in page 4.7 in this
section.
4.15