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2 MHD56087 - Edition 4
REVIEW COPY 6
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21
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02
TABLE OF CONTENTS
Description Page No.
Safety Information
Danger, Warning, Caution and Notice.................................................................................................................................................................3
Safety Summary...................................................................................................................................................................................................3
Safe Operating Instructions .................................................................................................................................................................................4
Warning Labels and Tag ......................................................................................................................................................................................4
Specifications
Model Code Explanation .....................................................................................................................................................................................5
General Specifications .........................................................................................................................................................................................6
Winch Weight and Wire Rope Capacities............................................................................................................................................................6
FA5A Performance Curve....................................................................................................................................................................................7
Description of Operation .....................................................................................................................................................................................7
Traceability ..........................................................................................................................................................................................................7
Installation
Mounting............................................................................................................................................................................................................. 8
Wire Rope ........................................................................................................................................................................................................... 8
Air Supply..........................................................................................................................................................................................................10
Motor .................................................................................................................................................................................................................11
Emergency Stop and Overload System..............................................................................................................................................................11
Initial Winch Operating Checks.........................................................................................................................................................................11
Operation
Controls..............................................................................................................................................................................................................12
Winch Brakes.....................................................................................................................................................................................................15
Constant Tension Manifold (optional feature)...................................................................................................................................................15
Free Spool (optional feature).............................................................................................................................................................................15
Inspection
Records and Reports..........................................................................................................................................................................................16
Frequent Inspection............................................................................................................................................................................................17
Periodic Inspection ............................................................................................................................................................................................17
Winches Not in Regular Use..............................................................................................................................................................................18
Inspection and Maintenance Report .................................................................................................................................................................19
Troubleshooting................................................................................................................................................................................................20
Lubrication.......................................................................................................................................................................................................21
General Lubrication...........................................................................................................................................................................................21
Wire Rope ..........................................................................................................................................................................................................22
Maintenance
Maintenance Intervals........................................................................................................................................................................................23
Adjustments .......................................................................................................................................................................................................24
Disassembly.......................................................................................................................................................................................................25
Cleaning, Inspection and Repair....................................................................................................................................................................... 29
Assembly ...........................................................................................................................................................................................................29
Testing ...............................................................................................................................................................................................................34
Parts Section
Winch Cross Section Drawing.......................................................................................................................................................................... 36
Winch Drawings and Parts Lists Table of Contents...........................................................................................................................................37
Winch Parts Drawings and Parts Lists........................................................................................................................................................38 - 66
Parts Ordering Information............................................................................................................................................................................70
Warranty...........................................................................................................................................................................................................71
Office Locations ...............................................................................................................................................................................................72