Filter
Top Products
Groundsmaster 4000--D/4010--D Page 5 -- 49 Electrical System
Battery Testing
1. Conduct a hydrometer test of the battery electrolyte.
IMPORTANT: Make sure the area around the cells is
clean before opening the battery caps.
A. Measure the specific gravity of each cell with a
hydrometer. Draw electrolyte in and out of the
hydrometer barrel prior to taking a reading to warm--
up the hydrometer. At the same time take the tem-
perature of the cell.
B. Temperature correct each cell reading. For each
10
o
F(5.5
o
C) above 80
o
F (26.7
o
C) add 0.004 to the
specific gravity r eading. For each 10
o
F(5.5
o
C) be-
low 80
o
F (26.7
o
C) subtract 0.004 from the specific
gravity reading.
Example: Cell Temperature 100
o
F
Cell Gravity 1.245
100
o
F minus 80
o
F equals 20
o
F
(37.7
o
C minus 26.7
o
C equals 11.0
o
C)
20
o
F multiply by 0.004/10
o
F equals 0.008
(11
o
C multiply by 0.004/5.5
o
C equals 0.008)
ADD (conversion above) 0.008
Correction to 80
o
F (26.7
o
C) 1.253
C. If the difference between the highest and lowest
cell specific gravity is 0.050 or greater or the lowest
cellspecific gravity is lessthan1.225, charge thebat-
tery. Charge at the recommended rate and time giv-
en in Charging or until all cells specific gravity is
1.225 or greaterwith the difference in specificgravity
between the highest and lowest cell less than 0.050.
If these charging conditions can not be met, replace
the battery.
2. Perform a high--discharge test with an adjustable
load tester.
Thisisoneofthe most reliable means oftestingabattery
asitsimulatesthe cold--crankingtest.Ac ommercial bat-
tery load tester is required to perform this test.
CAUTION
Follow themanufacturer’s instructions when us-
ing a battery load tester.
A. Check the voltage across the battery terminals
prior to testing the battery. If the voltage is less than
12.4 VDC, charge the battery before performing a
load test.
B. If the battery has been charged, apply a 150 amp
load for fifteen (15) seconds to remove the surface
charge. Use a battery load tester following the
manufacturer’s instructions.
C. Makesure battery terminals arefree of corrosion.
D. Measure the temperature of the center cell.
E. Connect a battery load tester to the battery termi-
nals following the manufacturer’s instructions.
Connect a digital multimeter to the battery terminals.
F. Apply a test load of 345 amps (onehalf the crank-
ing performance rating of the battery) for fifteen (15)
seconds.
G. Take a battery voltage reading at fifteen (15) se-
conds, then remove the load.
H. Using the table below, determine the minimum
voltage for the cell temperature reading:
Minimum
Voltage
Battery Electrolyte
Temperature
9.6 70
o
F (and up) 21
o
C (and up)
9.5 60
o
F 16
o
C
9.4 50
o
F 10
o
C
9.3 40
o
F 4
o
C
9.1 30
o
F -- 1
o
C
8.9 20
o
F -- 7
o
C
8.7 10
o
F -- 1 2
o
C
8.5 0
o
F -- 1 8
o
C
I. If the test voltage is below the minimum, replace
the battery. If the test voltage is at or above the mini-
mum, return the battery to service.
Electrical
System