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S3.45 Assembly and Maintenance Guide
page 31
18. Feed Chest Press Cable
A. Insert the Selector Stem into the Chest Press
Weight Stack with the threaded hole at the top. Hold
the Selector Stem with several holes above the Cap
Plate. Insert the Weight Pin to suspend the Selector
Stem. Place the loop end of the Weight Pin Lanyard
into the U end of Cable 43623-103. Align the U end
of the Cable, the top of the Selector Stem, and the
Cap Plate. Attach using
one 1½-inch socket cap bolt
Wrench tighten. Remove the Weight Pin and lower
the Cap Plate.
B. While standing on a step ladder, loop the middle
section of the Cable through the window in the Top
Frame and over one 6-inch pulley. Lower the pulley
and Cable into the window and attach using
one 2¾-inch bolt
two ½-inch step spacers
one locknut
Finger tighten.
Note: If you have the Leg Press option, see the
Leg Press assembly instructions for an alternate
Cable and pulley installation step.
C. Place the Cable between the cable retainer and
one 4½-inch pulley. Attach to the Pulley Plate using
one 2½-inch bolt
two washers
one ½-inch barrel spacer
one locknut
Wrench tighten.
D. Remove the Spring Clip from the other end of the
Cable. Feed the Cable through the window in the
Rear Upright and attach one 4½-inch pulley using
one 2¾-inch bolt
two ½-inch step spacers
one locknut
Step 18. Feed Chest Press Cable
Ensure the Cable passes between the pulley and
retainer pin. Wrench tighten.
E. Place the Cable over one 4½-inch pulley and
attach to the upper hole in the Press Arm Flats
using
one 2-inch bolt
two washers
one locknut
Finger tighten.
F. Ensure the Cable wraps around the pulley and
then feed the Cable back through the Press
Arm Flats. Wrap the Cable over and around one
4½-inch pulley and attach it to the Prestretch Tube
using
one 2-inch bolt
two washers
one cam washer
one locknut
Finger tighten.
G. Wrap the Cable over one 3½-inch pulley and
attach it to the bottom hole on the Press Arm Flats
using
one 2-inch bolt
two washers
one locknut
H. In the middle hole on the Press Arm Flats, make a
retainer pin using
one 2-inch bolt
two washers
one 1-inch long barrel spacer
one locknut
Finger tighten.
I. Wrench tighten steps E through H. Do not
overtighten.
J. Reattach the Spring Clip to the Cable.
K. Remove excess slack by adjusting the cam washer
attached to the Prestretch Tube. Wrench tighten.
A
B
C
D
E
F
H
Each step is shown in more detail on the following page.
This completes box 4. You may move the box out of
the way.