Healthrider 831.159710 Home Gym User Manual


 
6
FRAME ASSEMBLY
2. Refer to drawing 2a. Press a 1” Inner Cap
(61) into each end of the weight tube on the
Weight Carriage (19). Note: The Square
Slider Bushings (70) should be pre-assem-
bled to the Weight Carriage (19) and Weight
Stop (67).
Turn the Weight Stop (67) so that the hole in
the Weight Stop is oriented in the same direc-
tion as the hole in the bottom of the Rear
Upright (56). Make sure that the Square
Slider Bushing (70) is above the Weight
Stop. Slide the Weight Stop onto the Rear
Upright (56).
Refer to drawing 2b. Align the hole in the
Weight Stop (67) with the hole near the base
of the Rear Upright (56). Secure the Weight
Stop to the Rear Upright with a 5/16” x 2 3/4”
Bolt (11) and a 5/16” Nylon Jamnut (72). Now
slide the Weight Carriage (19) onto the Rear
Upright.
Press a 1” Square Inner Cap (65) into the
Front Upright (42). Slide the Front Upright
(42) onto the 5/16” x 2 1/2” Carriage Bolts (1)
in the Base (4). Hand tighten a 5/16” Nylon
Locknut (3) onto each Carriage Bolt. Do not
tighten the Nylon Locknuts yet.
3. Press a 1 3/4” Square Inner Cap (44) into
each end of the crossbar on the Top Frame
(55). Press two 1” Inner Caps (61) into the
top of the crossbar.
Attach the Top Frame (55) to the Front
Upright (42) with two 5/16” x 2 3/4” Bolts (11),
two 5/16” Flat Washers (8), and two 5/16”
Nylon Locknuts (3). Attach the Top Frame to
the Rear Upright (56) with two 5/16” x 2 1/2”
Bolts (22), two 5/16” Flat Washers (8), and
two 5/16” Nylon Jamnuts (72). Press a 2”
Square Inner Cap (27) into the top of the
Rear Upright.
Tighten all Nylon Locknuts used in steps 1
through 3.
4. Press a 1” x 7/8” Plastic Bushing (26) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame onto the Base (4) so
the Plastic Bushings are aligned with the indi-
cated tube in the base. Note: This will be a
tight fit. The Plastic Bushings should fit
onto the ends of the tube in the Base.
Lubricate a 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Base (4) with the
3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).
2
42
67
70
19
56
Hole
Hole
65
3
1
4
70
70
67
19
61
61
70
4
4
Tube
Welded
Spacers
17
Lubricate
59
21
26
2a
2b
72
19
11
67
56
ARM ASSEMBLY
3
22
11
8
8
44
44
61
27
55
56
42
3
Crossbar
72
8