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21
TROUBLESHOOTING AND MAINTENANCE
Inspect and tighten all parts often and replace any worn parts immediately. The weight system can be cleaned
using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight
system, can stretch slightly when it is first used. If
there is slack in the cables before resistance is felt,
the cables should be tightened. IMPORTANT: The
Weight Pin (26) must be inserted under the middle
Weight (25) before the cables can be tightened.
Slack can be removed from the cables three different
ways:
• See drawing 1. Tighten the 1/4” Nylon Locknut (2)
at the end of the Long Cable (23). To do this you
may need to remove the Small “U” -Bracket (67)
from the Weight Tube (63). Make sure that the
cables are not too tight, or the Top Weight (76)
will be lifted off the weight stack.
• See drawing 2. Tighten the 1/4” Nylon Locknut (2)
at the end of the Short Cable (58). To do this you
may need to remove the 3 1/2” Pulley (15) and
the Pulley Covers (89) from the Long “U”-Bracket
(57). Make sure that the cables are not too tight,
or the Top Weight (76) will be lifted off the weight
stack.
• See drawing 2. Move the 3 1/2” Pulley (15) and
the Pulley Covers (89) to the other hole in the
Long “U”-Bracket (57). Remove the 3/8” Nylon
Locknut (21) and the 3/8” x 2” Bolt (12) from the
Pulley, and the Long “U”-Bracket. Re-attach the
Pulley and Pulley Covers. Be sure that the Cable
and Pulley move smoothly.
Note: Inspect all cables before each use. If a cable tends to slip off the pulleys often, the cable may have
become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
Replace all cables every two years.
57
67
76
15
2
2
58
21
23
1
2
23
89
12
63
26
25