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75
5
Before beginning assembly, carefully read the
following information and instructions:
• Assembly requires two people.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
• As you assemble the weight system, make sure
all parts are oriented as shown in the drawings.
• For help identifying small parts, use the PART
IDENTIFICATION CHART.
An Allen wrench (included) and the following
tools (not included) are needed for assembly:
• two adjustable wrenches
• one rubber mallet
• one standard screwdriver
• one Phillips screwdriver
• lubricant, such as grease or petroleum jelly,
and soapy water.
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
Make Things Easier for Yourself
Everything in this manual is designed to ensure
that the weight system can be assembled suc-
cessfully by most people. However, it is impor-
tant to realize that the versatile weight system
has many parts and that the assembly process
will take time. Most people find that by setting
aside plenty of time, assembly will go smoothly.
ASSEMBLY
1
33
33
81
67
1
71
81
67
28
75
75
57
102
21
1. Before beginning assembly, be sure that you
understand the information in the box above.
Attach the Base Cap (28) to the Right Base (1)
with two M4 x 20mm Self-tapping Screws (77).
Attach the Center Base (67) to the Right Base with
two M8 x 70mm Bolts (81), two M8 Washers (75),
and two M8 Nylon Locknuts (71). Do not tighten
the Locknuts yet.
Insert two M8 x 70mm Carriage Bolts (102) up
through a Support Plate (21) and the Right Base
(1). Insert two M8 x 65mm Carriage Bolts (57) up
through the Right Base. If the Bolts fall out,
place a piece of tape over the Bolt heads.
2. Press two 50mm Square Inner Caps (33) into the
ends of the Left Base (2). Insert two M8 x 70mm
Carriage Bolts (102) up through a Support Plate
(21) and the Left Base. Insert two M8 x 65mm
Carriage Bolts (57) up through the Left Base. If the
Bolts fall out, place tape over the Bolt heads.
Attach the Left Base (2) to the Right Base (1) and
the Center Base (67) with three M8 x 70mm Bolts
(81), three M8 Washers (75), and three M8 Nylon
Locknuts (71). Tighten the Locknuts used in
steps 1 and 2.
FRAME ASSEMBLY
2
1
2
81
71
57
77
75
102
21