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5. Install the Foot Pedals
Slide the left and right pedals (6, 7) onto the
pedal shafts (47).
Insert the pins of the pedal link (16) into the link
flanges on the left and right pedals (6, 7). Secure
the pedal link to the left and right pedals using
two lock nuts (82). Tighten the nuts securely.
Align the two drilled holes in the pedal bracket
(9) with the mating holes in the main frame (2).
Secure the pedal bracket to the main frame
using two screws (67), four washer (85) and two
lock nuts (82). Tighten the nuts securely.
Secure the pedal bracket (9) to the pedal
shafts (47) using two screws (75), spring wash-
ers (88) and washers (85). Tighten the screws
securely.
6. Install the Covers and Mat
Position the frame cover (12) on the frame sub-
assembly and align the six drilled holes in the
cover with the mating holes in the left and right
crossbeams (4, 5). Place the mat (45) on the
frame cover and align the four drilled holes in
the mat with the mating holes in the frame cover.
Secure the mat (45) and frame cover (12) to the
left and right crossbeams (4, 5) using six
screws (79), two spring washers (87) and six
washers (86). Tighten the screws securely.
Position the flywheel cover (13) over the range-
of-motion flywheel (10) and align the two drilled
holes in the cover with the mating holes in the
left and right crossbeams (4, 5). Secure the fly-
wheel cover to the left and right crossbeams
using two screws (79), spring washer (87) and
washers (86). Tighten the screws securely.
Hold the front cover (52) in place on the flywheel
cover (13). Secure the front cover to the flywheel
cover with four screws (79), spring washers (87)
and washers (86). Tighten the screws securely.
7. Install the Seat, Back and Thigh
Cushions
Hold one thigh cushion (39) in place on the left
side thigh cushion bracket (8). Secure the
cushion to the bracket using two screws (73)
and washers (85). Tighten the screws securely.
Hold one thigh cushion (40) in place on the left
side thigh cushion bracket. Secure the cushion
to the bracket using two screws (74) and rub-
ber caps (63). Tighten the screws securely.
Hold one thigh cushion (39) in place on the
right side thigh cushion bracket (8). Secure the
cushion to the bracket using two screws (73)
and washers (85). Tighten the screws securely.
Hold one thigh cushion (40) in place on the
right side thigh cushion bracket. Secure the
cushion to the bracket using two screws (73)
and washers (85). Tighten the screws securely.
Install one shaft clip (25) on the shaft of each thigh cushion bracket (8). Slide the posts of the thigh cushion bracket into
the flanges on the left and right pedals (6, 7).
Hold the seat cushion (37) in place on the pedal bracket (9). Secure the seat cushion to the pedal bracket using one screw
(68), two screws (73) and three washers (85). Tighten the screws securely.
Hold the back cushion (38) in place on the main frame (2). Secure the back cushion to the main frame with one screw (68),
two screws (73) and three washers (85). Tighten the screws securely.
8. Install the Weight Stack Shrouds
NOTE:
It is necessary to flex the lower shrouds
(55, 56) slightly to engage the mating grooves
in the weight stack frame (1).
Slide the lower front shroud (55) into the mat-
ing grooves in the weight stack frame (1). Slide
the lower rear shroud (56) into the mating
grooves in the weight stack frame.
Install one tapped hole nut (66) onto each of
the six upper shroud mounting tabs on the
weight stack frame (1).
Hold one upper shroud (57) in position against
the weight stack frame (1), and secure the
shroud to the frame using three screws (79)
and washers (86).
Repeat for the remaining upper shroud (57).
9. Final Assembly and Testing
Check all attaching parts to ensure they are
tightened securely.
Mount the unit. Engage the selector pin at a
comfortable weight.
Operate the pedals and check the following:
■ Verify operation of the pedals is smooth,
without evidence of sticking or binding.
■ Verify there is no evidence of "free play"
when actuating the pedals from the
"stowed" position.
■ Verify there is no evidence of excessive
noise during operation.
Return the pedals to the "stowed" position.
You have now completed assembly of your
INSTINCT INNER THIGH / OUTER THIGH.
STAR TRAC INSTINCT INNER THIGH / OUTER THIGH O
WNER
’
S
M
ANUAL
1110 STAR TRAC INSTINCT INNER THIGH / OUTER THIGH O
WNER
’
S
M
ANUAL
47
47
2
85
85
85
85
85
85
67
67
75
75
88
88
82
82
9
7
6
82
16
5
4
86
86
86
86
86
86
79
79
79
79
79
79
87
87
87
87
52
13
45
12
25
73
73
85
8
63
63
74
74
40
39
85
85
37
38
68
7
73
73
85
85
85
68
73
73
9
2
8
25
85
85
85
85
6
73
73
73
73
40
39
56
79
79
79
86
86
86
57
66
66
66
66
66
66
1
57
86
86
86
79
79
79
55