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14
Assembly
Handlebar and Stem Instal
WARNING: To prevent steering system damage and possible loss of control,
the “MIN-IN” (minimum insertion) mark (A) on the stem must be below the top of the
Locknut (B).
NOTE: Remove plastic Cap (E) from the
end of the Stem (13).
1. Insert the Stem (13) into the fork (fi g
07).
2. Point the Stem (13) towards the front of
the bike.
3. Tighten the Stem Bolt (C) just enough to
hold it in position.
4. If necessary, loosen the Handlebar
Clamp Nut (D) and rotate Handlebar
(12) into a comfortable riding position
(fi g 08).
5. Tighten Handlebar Clamp Nut (D) just
enough to hold it in position (fi g 08).
6. Align the stem (13) with the front tire
and tighten the stem bolt (C) securely
(fi g 07).
WARNING: Do not over tighten the
stem bolt. Over tightening the stem bolt can
damage the steering system and cause loss
of control.
g 07
C
13
A
A
B
E
B
One Bolt Stem (various models):
• If necessary, re-adjust Handlebar (12) (fi g
08).
• Tighten Clamp Nut (D).
NOTE: Do not over tighten. Torque to 17
ft-lbs.
WARNING: If the handlebar clamp
in not tight enough, the handlebar can slip
in the stem. This can cause damage to the
handlebar or stem, and can cause loss of
control.
g
08
D
12