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PRE-OPERATIONAL SAFETY WARN-
INGS 1. Read and understand this owner’s
manual carefully before using this unit. Be
thoroughly familiar with the proper use of
your ZAP Power System.
2. Thoroughly inspect your ZAP Power System for loose
or damaged parts before each use. If there are any
loose or damaged parts, perform the needed adjust-
ments or repairs before starting your ZAP Power
System.
GENERAL WARNINGS
1. Do not smoke while operating the ZAP
Power System. Keep ZAP Power System
away from open flames such as pilot lights,
cigarettes, etc.
2. In order to prevent damages or injuries, do not attempt
to regenerate a fully charged battery.
3. The ZAP Power System is an electrical assistance for
your leg power. Overloading the motor will cause the
motor to shut off. This may happen when climbing hills,
crossing traffic or during any situation. Ride your bicycle
in such a manner that the electrical assistance is not
necessary for maintaining control of the bicycle. Always
be prepared for the sudden loss of electrical assistance.
Also, the rider must know and obey all local laws con-
cerning the operation of, and equipment requirements
of, electrically assisted bicycles. Make sure that your
equipment and operation of your electrically assisted
bicycle meets these standards. Failure to obey these
laws may result in severe injury or death.
4. AVOID UNINTENTIONAL STARTING - Do not leave
the ZAP Power System with the master “on/off” switch
ON when not in use. For greater safety disconnect
Battery Power Connector.
5. DO NOT disassemble the motor controller. Return the
ZAP Power System to your authorized service dealer
for service or repair.
BATTERY WARNINGS
1. To reduce the risk of injury, use only ZAP
batteries. Other batteries may explode
causing personal injury and damage.
2. DO NOT PLACE THE BATTERY NEAR FIRE OR
HEAT. IT COULD EXPLODE.
3. Batteries can emit explosive gases while being
charged. Do not obstruct the vents on the battery
container. Read the instructions supplied with your
charger before attempting to charge your battery.
CHARGER WARNINGS
1. Before using the battery charger, read all
instructions and cautionary markings in this
manual on the battery charger and the ZAP
Power System using the battery charger.
2.
USE ONLY THE CHARGER PROVIDED WITH YOUR
ZAP Power System. Do not substitute any other
charger. Use of any other charger could cause the
battery to explode, causing serious injury.
3. Do not expose charger to moisture and water.
4.
To reduce the risk of damage to the charger and cord,
pull the charger by the plug rather the cord when
disconnecting the charger.
5. Make sure the cord is located so that it will not be
stepped on, tripped over, or otherwise subject to
damage or stress.
6. An extension cord should not be used unless
absolutely necessary. Use of improper extension cords
could result in risk of fire and electric shock.
If an extension cord must be used, make sure:
a.
The pins on the plug of the extension cord are the
same number.
b. The extension cord is properly wired and in
good electrical condition.
c. The wire size is large enough for the AC ampere
rating of the charger as specified below.
7. DO NOT OPERATE CHARGER WITH A DAMAGED
CORD OR PLUG. If the cord or plug is damaged,
replace the charger.
8. Do not operate the charger if it has received a sharp
blow, been dropped, or damaged in any way. If the
charger case is damaged, replace the charger.
THE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO
POSSIBLE DANGERS. THE SAFETY SYMBOLS, AND THE EXPLANATIONS
WITH THEM , DESERVE YOUR CAREFUL ATTENTION AND UNDERSTANDING.
THE SAFETY WARNINGS BY THEMSELVES DO NOT ELIMINATE ANY DAN-
GER. THE INSTRUCTIONS OR WARNINGS THEY GIVE ARE NOT SUBSTI-
TUTES FOR PROPER ACCIDENT PREVENTION MEASURES.
WARNING: Failure to obey a safety
warning can result in injury to yourself or
others. Always follow the safety precau-
tions to reduce the risk of fire, electric
shock and personal injury.
SAFETY WARNINGS
12
RECOMMENDED WIRE SIZE (AWG) FOR GIVEN WIRE LENGTH
FEET 25 50 100
AWG 14 12 10