Weider WESY99300 Home Gym User Manual


 
14. Open the parts bag labelled “CABLE ASSEMBLY
AND PULLEYS.” For cable identification and routing
during steps 14–32, refer to the CABLE DIAGRAMS
and CABLE ID CHART on pages 19 and 20.
Insert two 3/8” x 1” Bolts (15) into the welded brackets
on the Left and Right Butterfly Arms (67, 68). Secure
each Bolt with a 3/8” Jam Nut (18).
Identify the Short Cable (71). It has a closed loop on
each end. Slide one end of the Cable onto each of the
3/8” x 1” Bolts (15). Secure the Cable to the Bolts with
3/8” Jam Nuts (18). Do not overtighten the Jam Nuts.
Remove both 3 1/2” Pulleys (5) from the pre-assembled
Adjustable Pulley Plates (44). Wrap the Short Cable (71)
around a Pulley in the direction shown. Attach the Pulley
and a Cable Trap (39) to the top hole in the two
Adjustable Pulley Plates with a 3/8” x 2” Bolt (35) and a
3/8” Nylon Locknut (4). Make sure that the Cable Trap
and the Pulley Plates are oriented as shown.
12. Press two 1 1/2” Square Inner Caps (79) into the Leg
Lever (49). Insert a Bumper (33) between the brackets
on the Leg Lever. Attach the Bumper to the Leg Lever
with a #10 x 1” Screw (32).
Slide the bracket on the Leg Lever (49) onto the Press
Seat Frame (52). Attach the Leg Lever to the Press Seat
Frame with a 5/16” x 2 1/4” Bolt (81) and a 5/16” Jam
Nut (90). Do not overtighten the Jam Nut. The Leg
Lever must pivot easily.
Attach a 3/8” x 2 1/2” Eyebolt (83) to the Leg Lever (49)
with a 3/8” Flat Washer (17) and 3/8” Nylon Locknut (4).
13. Press a 1 3/4” Square Inner Cap (37) into each end of
the Right Butterfly Arm (68). Wet the lower end of the
Arm with soapy water. Slide a 10” Pad (65) onto the
lower end of the Arm.
Lubricate the indicated axle on the Butterfly Top Frame
(64). Have a second person slide the Right Butterfly Arm
(68) onto the axle, as shown. Refer to the inset draw-
ing. Place two 1” Retainers (25), with the teeth down-
ward, on top of an inverted 1” Round Cap (26). Using
a hammer, tap the 1” Round Cap and the Retainers
onto the axle to secure the Right Butterfly Arm.
Repeat this step to assemble the Left Butterfly Arm (67).
Cable Assembly
90
79
49
79
4
17
83
13
26
68
67
Lubricate
65
81
52
33
32
64
25
37
12
37
14
68
39
44
4
35
67
15
15
5
71
18
Teeth
64
25
26
18
10