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XT200. / XT 600 / XT 800
12
STEP 2
1. Install the L & R inside console end caps onto the ends of the 1-1/4” X 2-3/8”
console mounting tube. Ensure the end caps are oriented correctly and facing the
correct direction (see diagram). Also ensure that the wiring is fed through the end
caps.
2. Place the console onto the L & R mounting brackets at the top of the upright tubes.
Then install and hand tighten the 2 pcs. of 5/16” x 2-3/4” Hex Head Screw and flat
washers through the hole in the top of the 1-1/4” X 2-3/8” console mounting tube
and the 2 pcs. Of 5/16” x 1-1/2” Button Head Socket Screw and flat washers through
the hole in the front of the 1-1/4” X 2-3/8” console mounting tube
3. Mount the L&R Handle bars onto Handle bar mounting plates at the top of the
upright tubes with 4pcs of 5/16” x 2” Button Head Socket Screw and 4pcs of curved
washer. NOTE: The L&R handle bars are different. The Right handle bar has
two wires and the switches on the handle bar say “Fast and Slow” while the
Left handle bar say “Up and Down”.
STEP 3
1. Install Hand pulse Bar onto the inside of the Left and Right upright tubes with 4pcs
of 5/16” x 1-3/4” Button Head Socket Screw and 4pcs of curved washer (hand
tighten only). Carefully feed the wires on the sides into the center hole in the
upright and snake them out of the top of the uprights.
2. Install the cross bar into the Left and Right uprights with 4pcs of 5/16” x 5/8” Button
Head Socket Screw.
3. Tighten all the screws installed in steps 1-3 above.
STEP 4
4. Connect all of the connectors from the console to the mating connectors at the top
of the upright tubes. There should be 4 connectors on the right side and two
connectors on the left side.
5. Put the 4pcs of Tinnerman clip fastener onto the sides of the motor cover. There
are two places for the clips on either side of the motor cover that look like an
upside down “U”. They are located on the small lip on the side of the motor cover.
Install the L&R motor cover end caps with 2pcs of 5mm x 16mm self tapping screw
and 6pcs of 5mm x 16mm self tapping Screw.
6. Install the outside pieces of the console end caps with 6pcs of 3.5mm x 25mm
Button Head Socket Screw. (Be careful, don’t cut the wires.)
7. Attach the accessory tray onto the cross bar.