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XT375 / XT475 / XT675
16
STEP 2
1. Install the L & R inside console end caps onto the ends of the 1-1/4 X 2-3/8 console
mounting tube. Ensure the end caps are oriented correctly and facing the correct
direction (see diagram). Also ensure that the wiring is fed through the end caps.
2. Place the console onto the L & R mounting brackets at the top of the upright tubes. Then
install and hand tighten the two 5/16 x 2-3/4 Hex Head bolts and flat washers through
the holes in the top and front of the 1-1/4 X 2-3/8 console mounting tube.
3. Mount the L&R Handle bars onto Handle bar mounting plates at the top of the upright
tubes with 4pcs of 5/16 x 2 Button Head Socket Screw and 4pcs of curved washer.
NOTE: The L&R handlebars are different. The Right handle bar has two wires and
the switches on the handle bar say “Fast and Slow” while the Left handle bar say
“Up and Down”.
STEP 3
1. Install Hand pulse Bar onto the inside of the Left and Right upright tubes with four 5/16
x 1-3/4 Button Head Socket bolts and four curved washers (hand tighten only).
Carefully feed the wires on the sides into the center hole in the upright and snake them
out of the top of the uprights.
2. Install the cross bar into the Left and Right uprights with four 5/16 x 5/8 Button Head
Socket bolts.
3. Tighten all the bolts, as tight as possible, installed in steps 1-3 above.
STEP 4
1. Connect all of the connectors from the console to the mating connectors at the top of
the upright tubes. There should be 4 connectors on the right side and two connectors
on the left side.
2. Install the four Tinnerman clip fasteners (speed nuts) onto the sides of the motor cover.
There are two places for the clips on either side of the motor cover that look like an
upside down . They are located on the small lip on the side of the motor cover.
Install the L&R motor cover end caps with two 5mm x 16mm self tapping screws and
six 5mm x 16mm self tapping Screws.
3. Install the outside pieces of the console end caps with six 3.5mm x 25mm Screws. (Be
careful not to cut the wires.)
4. Attach the accessory tray onto the cross bar.
5. Attach the two Bolt Access Caps onto the Console end Caps.