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7
ASSEMBLING THE RECUMBENT
EXERCISE BIKE
Tools Required: Metric Wrench Set, Metric Allen
Wrench Set, Phillips Screwdriver
1. Locate and install the two LEVELER FEET (A) to the bottom of
the REAR STABILIZER (B).
2. Attach the REAR STABILIZER (B) to the BASE UNIT (C) using
two 2-3/8" BUTTON HEAD SCREWS (1) from the top of the
REAR STABILIZER BRACKET (D) and two 13/16" BUTTON
HEAD SCREWS (2) from the front side of the REAR STABI-
LIZER BRACKET. Tighten the SCREWS securely.
3. Locate the HANDLEBAR ASSEMBLY (E) and the SEAT
ASSEMBLY (F). With the handlebars facing upward and for-
ward, align the mounting holes of the HANDLEBAR ASSEM-
BLY with those in the SEAT ASSEMBLY. Secure the HANDLE-
BAR ASSEMBLY to the SEAT ASSEMBLY using four 5/8"
BUTTON HEAD SCREWS (3) and FLAT WASHERS (4).
Tighten the SCREWS securely.
4. Locate the SEAT BOTTOM (G). Align the SEAT BOTTOM
mounting holes with those in the LOWER SEAT SUPPORT
TUBES (H). Secure the SEAT BOTTOM using four 2"
PHILLIPS SCREWS (5) and LOCK WASHERS (6). Tighten the
SCREWS securely.
5. Align the guide rollers located on the underside of the SEAT
ASSEMBLY (F) with the SEAT EXTRUSION (J). Carefully
guide the SEAT ASSEMBLY onto the SEAT EXTRUSION.
Slide the SEAT ASSEMBLY fully forward.
6. In the hole located in the user right side of the SEAT EXTRU-
SION (J), behind SEAT ASSEMBLY (F), install one 1-3/8"
BUTTON HEAD SCREW with locktite (7), two 15/16" FLAT
WASHERS (8), one RUBBER BUMPER SLEEVE (9) and one
1" RUBBER BUMPER (10) as shown.
7. Mount the SEAT ADJUSTMENT LEVER (K) to the user right
side of the SEAT ASSEMBLY (F) using two 3/4" PHILLIPS
SCREWS (11). Tighten the SCREWS securely.
8. Secure the SEAT BACK (L) to the UPPER SEAT SUPPORT
TUBES (M) using four 2" PHILLIPS SCREWS (5) and LOCK
WASHERS (6). Tighten the SCREWS securely.
9. Locate the SEAT EXTRUSION ENDCAP (N). Secure the SEAT
EXTRUSION ENDCAP to the SEAT EXTRUSION (J) using
two 1/2" PHILLIPS SCREWS (12).
10. Locate the MONOCOLUMN (O). Cut the WIRE TIE securing
the WIRE (P) to the bottom of the MONOCOLUMN. Slide the
MONOCOLUMN COVER (Q) onto the MONOCOLUMN (E) as
shown. Slide the MONOCOLUMN COVER up to the HANDLE-
BAR TUBE (T).
11. Slide the MONOCOLUMN COVER (S) onto the MONOCOL-
UMN (O) as shown. Slide the MONOCOLUMN COVER up to
the HANDLEBAR TUBE (T).
12. Locate and insert the GROMMET (U) into the SIDE ACCESS
HOLE (V) of the MONOCOLUMN (O). Pull the WIRE (P) out
through the SIDE ACCESS HOLE.
13. With the HANDLEBAR TUBE (T) facing the rear of the unit as
shown, slide the MONOCOLUMN (O) into the MONOCOLUMN
BRACKET (W) of the BASE UNIT (C). Slide the MONOCOL-
UMN down until it is fully seated. Secure the MONOCOLUMN
to the MONOCOLUMN BRACKET using two 3-15/16" HEX
HEAD BOLTS (13) and three THICK FLAT WASHERS (14) (as
shown) from the front side of the MONOCOLUMN and two 2-
3/8" HEX HEAD BOLTS (15) and THICK FLAT WASHERS
(14) from the user left side of the MONOCOLUMN BRACKET.
Tighten the BOLTS securely.
CAUTION: Be careful not to rinch the WIRE (X) leading
from the MONOCOLUMN BRACKET (W) when inserting
the MONOCOLUMN (O) into the MONOCOLUMN
BRACKET.
14. Connect the WIRE (X) leading from the MONOCOLUMN
BRACKET (W) to the corresponding WIRE (P) from the SIDE
ACCESS HOLE (V) of the MONOCOLUMN (O). Slide the
MONOCOLUMN COVER (S) downward to the meet the MAIN
SHROUDS (Y). Secure the MONOCOLUMN COVER to the
MAIN SHROUDS using four 1/2" PHILLIPS SCREWS (12) and
matching FLAT WASHERS (16). Tighten the SCREWS secure-
ly. Do not overtighten the SCREWS.
15. Remove the DISPLAY CONSOLE (Z) from its shipping carton.
While holding the CONNECTOR (AA), cut the wire tie securing
the CONNECTOR to the DISPLAY CONSOLE BRACKET
(BB). Position the DISPLAY CONSOLE above the DISPLAY
CONSOLE BRACKET. Connect the CONNECTOR (Z) leading
from the DISPLAY CONSOLE BRACKET to the corresponding
JACK(s) located on the back of the DISPLAY CONSOLE.
Secure the DISPLAY CONSOLE to the DISPLAY CONSOLE
BRACKET using four 1/2" PHILLIPS SCREWS (12). Tighten
the SCREWS securely. Do not overtighten the SCREWS.
NOTE: Be careful not to let the CONNECTOR (AA) fall into the
DISLAY CONSOLE BRACKET (BB).
16. Locate the RIGHT PEDAL (CC) (marked with an "R") and
PEDAL STRAP (DD) (marked with an "R"). With the side of the
PEDAL STRAP marked with an R facing upward, slide the
slotted end of the PEDAL STRAP through the left slot in the
PEDAL. Fasten one of the slots onto the TAB located under
the left slot of the PEDAL. Bend the PEDAL STRAP upward
and slide the remaining end of the PEDAL STRAP through the
right slot in the PEDAL and into the STRAP ADJUSTMENT
CLIP. The PEDAL STRAP should securely engage the STRAP
ADJUSTMENT CLIP.
17. Install the RIGHT PEDAL (EE) to the USER RIGHT CRANK
ARM (DD). Repeat for the LEFT PEDAL (FF) (marked with an
"L") and PEDAL STRAP (GG) (marked with an "L").
NOTE: The LEFT PEDAL (FF) has reverse threads.
18. Locate the WATER BOTTLE BRACKET (HH). Secure the
WATER BOTTLE BRACKET to the underside of the MONO-
COLUMN (O) using two 3/8" PHILLIPS SCREWS (17). Tighten
the screws securely. Insert the WATER BOTTLE (HH) into the
WATER BOTTLE BRACKET.
19. Position the unit in the desired location for use. The unit can
be easily moved into place by lifting the rear of the unit and
rolling it on the front rollers. Level the unit before use. Refer to
the leveling instructions stated in the operations portion of this
manual.
20. Locate the AC POWER ADAPTER. Plug the BARREL CON-
NECTOR (KK) into the JACK located at the bottom rear of the
bike. Plug the AC ADAPTER (LL) into an electrical outlet that
has been properly installed and grounded in accordance with
all local codes and ordinances manual.