8
Service
SERVICE CHART
Before servicing or making adjustments to the machine, stop engine, set park break, block
wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine
manual before maintenance.
C=Check or Clean at specified intervals
R=Replace at specified intervals
* Tire pressure: Machine Tires 18 psi (1.3 bar) Castor Wheels 20 psi (1.4 bar)
† Replace hydraulic filter after the first 20, 100, and every 250 there after.
§ Torque tire nuts after the first 10 hours and every 200 hours there after (64 to 74 ft/lb (87-100 Nm))
¤ Kawasaki change oil after first 8 hours.
£ Change oil every 25 hours when operating under heavy load or in high ambient temperatures.
‡ Clean more often under dusty conditions or when airborne debris is present , replace air cleaner parts, if very dirty.
The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but
as a supplement. You must adhere to the guidelines established by the manufacturer for warranty coverage. In
adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
Daily
As Required
100 Hours
200 Hours
250 Hours
300 Hours
400 Hours
Every 500 Hours/Yearly
¤£ Engine Oil
CRRR RRR
Engine Oil Filter
RRR
Engine for Leaks and Loose Parts
C CC CCC
‡ Air Cleaner (Paper Element)
RCC RCR
‡ Air-Cleaner (Foam Element every 25 hours)
RCCCRCR
Spark Plugs (Clean and Gap/Replace)
RCC CCR
Valve Clearance
C
Idle Speed
CCC
‡ Cooling System
C CC CCC
Belts and Hoses
CCC
* Tire Pressure
C CC CCC
Visual Inspection of Tires C CC CCC
Fuel Level
CC
Fuel Filter
RR
Hydraulic Oil
C CC CCR
†Hydraulic Oil Filter RR
Hydraulic System for Leaks and Loose Parts
C CC CCC
Battery Electrolyte Level
CC CCC
Clean Battery Terminals
CC
§ Torque Lug Nuts
CCC
Lubricate Reel and Blower Shaft Bearings
CC
Lubricate Castor Wheels (Every 25 hrs)
CC
