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5
ASSEMBLY
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51
27
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51
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1. Before beginning assembly, be sure that
you have read and understand the infor-
mation in the box above.
Locate and open the parts bag labeled
ÒFRAME ASSEMBLY.Ó
Press two 2Ó Square Outer Caps (51) onto
the indicated locations on the Stabilizer (5).
Press a 2Ó Square Inner Cap (27) into the
end of the Base (4).
Insert six 5/16Ó x 2 1/2Ó Carriage Bolts (1) up
through the Stabilizer (5). Insert two 5/16Ó x
2 1/2Ó Carriage Bolts up through the Base (4).
Attach the Base (4) to the Stabilizer (5) with
two 5/16Ó x 2 3/4Ó Bolts (11), two 5/16Ó Flat
Washers (8), and two 5/16Ó Nylon Locknuts
(3). Do not tighten the Nylon Locknuts
yet.
FRAME ASSEMBLY
Before beginning assembly, carefully read the
following information and instructions:
¥ Due to the many features of the home gym
system, assembly will require about six hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go
smoothly. You may want to assemble the home
gym system over a couple of evenings.
¥ Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
¥ Assembly is divided into four stages: 1) frame
assembly, 2) press and butterfly arm assembly,
3) cable and pulley assembly, and 4) seat and
backrest assembly. The hardware for each stage
is packaged separately.
¥ Wait until you begin each assembly stage to open
the parts bag labeled for that assembly stage.
¥ For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
¥ Tighten all parts as you assemble them, unless
instructed to do otherwise.
¥ Assembly requires two persons. For your conve-
nience and safety, assemble the home gym sys-
tem with the help of another person.
¥ As you assemble the home gym system, be sure
that all parts are oriented as shown in the draw-
ings.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
¥ Two (2) adjustable wrenches
¥ One (1) standard screwdriver
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
¥ Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
Questions?
¥ If you have questions after reading the assembly
instructions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain
Time.
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